Control valve with protection insert
DIN-EN: DN 15 – 600 / PN 10 – 40
ASME: NPS ½“ – 24“ / class 150
PT range: -30 < T < 230/280°C, vacuum 10-8 mbar
Design Features
Design Characteristics
- different KVS values
- individual control characteristics
- free passage possible with open valve
- equal percentage or linear characteristic line
- cost-effective automation
- readily reproducible control position
The construction of the RH and RH-A control valves is based on our standard cavity-free plug valve with PTFE-sleeve. A wide range of materials for housings, plugs, as well as for sleeves or linings are available for different areas of application. If required, the control valves can also be supplied with a heating jacket. The RH-S series is fitted with an additional internal protection insert. This protection insert is recommended for protecting the sleeves when there is a high flow velocity or pressure loss and/or solid-containing mediums. The protection insert can also contribute to an increase in service life.
PT-Diagram
Operating temperatures < -30°C and > 220 °C have to be checked and approved by AZ according to the operating conditions.
Besides the P/T value of the sleeve the limitations of the valve bodies also have to be considered. Please refer to the EN 12516-1 resp. ASME B16.34 in order to choose a proper pressure rating (PN/class). The shown values refer to austenitic stainless steel 1.4408 (A351 Gr. CF8M).
1) For operating temperatures below -10°C low temperature / austenitic steels are required.
2) Sleeve: There are different sleeve materials / compounds available.
Materials
Standard body materials
• Carbon Steel 1.0619, ASTM A216 WCB
• Stainless Steel 1.4408, ASTM A351 CF8M
• Stainless Steel 1.4308, ASTM A351 CF8
• Unalloyed stainless steel casting (low Temp.) 1.1138, LCC/LCB/A352
Standard plug materials
• Stainless Steel 1.4408, ASTM A351 CF8M
• Stainless Steel 1.4308, ASTM A351 CF8
Special materials
• Alloy
• Monel
• Nickel
• Zirconium
• Titan
• Tantal
• other materials on request
Sealing Systems
Standard sealing for all major applications; Tmax 230°C Type STDread more [...] | Firesafe safety sealing (API 607) for fluctuating temperatures with 3x graphite packing (adjustable) for additional stem sealing; Tmax 280°C Type FSNread more [...] |
Firesafe sealing (API 607) with graphite packing for additional stem sealing; Tmax 230°C Type FSread more [...] | Firesafe safety sealing (API 607) for fluctuating temperatures with 3x graphite packing (live loaded disc springs) for additional stem sealing; Tmax 280°C Type FSN-SLread more [...] |
Chemical sealing to prevent fugitive emission of aggressive and toxic media with PTFE packing for additional stem sealing; Tmax 230°C Type CAread more [...] | Chemical safety sealing for fluctuating temperatures with 3x PTFE packing (adjustment) for additional stem sealing; Tmax 230°C Type CASNread more [...] |
Chemical safety sealing for fluctuation temperatures with 3x PTFE packing (live loaded disc springs) for additional stem sealing; Tmax 230°C Type CASN-SLread more [...] |
Port Forms
As standard, there are ten plugs forms available per valve size, consisting of five linear and five equal percentage control characteristics. Type “EXTRA” full bore plug valves with equal percentage control characteristics are recommended for very large flow rates (only RH and RH-S types).
Furthermore, bespoke plug forms can be calculated and designed according to customer-specific requirements that combine, for example, control properties and free passage.
Characteristics
Type RH-S, linear control characteristics
Type RH-S, eaqual percentage control characteristics
For geometric reasons, threads are used in the flange bores in a few cases
Model structure
The data was determined by flow simulation and based on the VDI/VDE 2173 with a permissible deviation of +/- 10% (medium = water 20°C, pressure loss Δp = 1 bar).
Definition Kvs
The Kvs value designates the maximum possible throughput for a valve with a 100% opening
Definition Kv
The flow coefficient Kv [m3/h] is a specific volume flow for the following conditions:
– The pressure loss (Δp) via the valve is 105 Pa (1 bar)
– The medium is water with a temperature between 278 K and 315 K (5°C to 40°C)
Definition Cv
The flow coefficient Cv is a valve flow coefficient that does not correspond to S.I. units. It represents the number of U.S. gallons of water which flow through a valve with a pressure loss of 1 psi (68.95 mbar) at a temperature of 40°F to 100°F (4°C to 38°C) within a minute. Cv = Kv/0,865
Actuation
1 Locking Devices
Pilot valve combinations, pad lock eyelets, linear key conception, indexing plunger arrestor.
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2 Plug stem extension
Solid construction in stainless steel with T-wrench, Standard extension 100 mm or 150 mm, non standard lengths are available on request
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3 Actuators
Actuators for mounting-flange acc. to DIN ISO 5211
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NEW: Pneumatic actuator AIR GEAR for plug valves with high torque =150.000 Nm
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4 Ratched coupling
To usw on multiport valves with standard 90° actuator for bigger switchpositions than 90°
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5 Cover extension
Solid construction in stainless steel, Standard extension 100 mm or 150 mm high, non standard lengths are available on request . Hexagonal bolts on adjustment ring freely accessible. Note: Don’t use with sealing FSN/FSN-SL and CASN/CASN-SL
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